Roller Motor Manufacturer
Conveline Rollers is a renowned Roller Motor manufacturer in India, known for delivering advanced and reliable material handling solutions. Our Roller Motors are designed to meet the modern demands of warehouse automation, offering high efficiency, flexibility, and safety. These systems use low-voltage motorized rollers to transport or accumulate products on the conveyor line, providing smooth and controlled movement. With common conveyors that use a single driving motor for the whole system, our conveyors have segmented roller zones, each driven by its 24V motorized roller, allowing for independent control and better precision in movement. This not only enhances energy efficiency but also increases system flexibility and customization.
The Roller Motor in India is the best solution for a wide range of industries, including packaging, e-commerce, logistics, automotive, electronics, and more. These conveyors are modular and can meet your facility’s unique requirements with features like incline or decline movement, curve options, and integration with sensors for automated functionality. The use of belts with motorized rollers further allows for conveying irregular-shaped items or transporting goods at various angles. The system is compact, quiet, and optimized for space-saving operations, making it suitable even for facilities with space constraints.
How Does Roller Motor Work?
The Roller Motor operates by using motorized rollers, each powered by a 24-volt direct current motor. These rollers are divided into zones, with each zone controlled independently. When a product is detected by a sensor, the specific zone activates its roller to move the product forward. Once the item exits the zone, the rollers stop, conserving energy. This zoned design ensures there is no unnecessary movement, making the conveyor more efficient and safer than traditional systems.
The system can be configured with or without belts, depending on the product type and handling needs. For example, belted versions are ideal for moving irregular or soft-bottomed products, while non-belted versions suit standard boxes or containers. The 24V motor reduces noise and eliminates the need for large drive motors or pneumatic systems. Control cards and integrated sensors make the system intelligent and capable of managing product spacing, accumulation, and smooth transfers. This modular approach allows for quick assembly, easy maintenance, and scalability to fit different production needs. It is a perfect solution for facilities looking to improve productivity, reduce energy consumption, and enhance safety.
Technical Specification:
| Pipe Dia | 50x1.5 mm |
|---|---|
| Pipe Material | Mild Steel, Stainless Steel |
| Motor Shaft | Stainless Steel, 11mm Hex, Thread M12x1 |
| Nominal Voltage | 20-25 VDC |
| No Load Current | 0.5 A |
| Max. Continues Current | 2 A |
| Max. Start Current | 5 A |
| Mechanical Performance | 50 W |
| Noise Level | 55 DB* |
| Min. Roller Length | 270 mm (Depending on Application) |
| Max. No. of Start/Stop per Min | 30 |
| Life time under nominal condition | 20000 |
| Protection Class | IP54 |
| Ambient Temp. in Operation | 0-40℃ |
| Air Humidity | 5-85% |
| Features, Performance data and Mechanical performance apply to an ambient temp. of 20℃ | |
| *Value can change according to installation Conditions. | |
Benefits:
- Fast Return on Investment
- No Maintenance
- Low energy consumption
- Total cost of ownership
- Less time of installation
- Roller Motor extension cable
Load Capacity:
| Length up to 1000mm without drive pulley (Straight type) | 1100N |
|---|---|
| Length from 1100mm to 1300mm without drive pulley (Straight type) | 600N |
| Max. Load capacity per roller with drive. Pulley (poly V, O ring, Timing belt, etc.), length up to 1300mm | 350N |
Features of Roller Motor
One of the standout features of the Roller Motor is its excellent energy efficiency. Compared to traditional conveyors that run continuously, these systems only activate when a product is detected, significantly reducing energy usage and wear-and-tear on components. The low-voltage 24V DC motors are inherently safer and consume less power, making them ideal for operations with sustainability goals. The conveyor system is also modular, allowing for fast configuration, reconfiguration, or expansion as the needs of the facility evolve. Maintenance is minimal, with motorized rollers designed to be long-lasting and virtually maintenance-free. Integrated sensors and control units provide intelligent automation, enabling zone-based accumulation, stop/start control, and smooth product flow without manual intervention.
Another important feature is the quiet operation. The absence of large motors and chains results in a much lower noise level, creating a better working environment. Safety is also enhanced, as the low voltage reduces risks, and there are no pinch points or rotating shafts exposed to workers. Conveline Rollers provides that all components used in our Roller Motor in India meet international standards of quality and performance, making them dependable even in demanding industrial environments.
Usage of Roller Motor
Roller Motors are a popular choice for many industrial conveyor systems. They are commonly used in manufacturing plants, distribution centers, warehouses, and other material-handling operations. The rollers are driven by a 24V DC motor, allowing things to be transported safely and efficiently.
Here are some of the common usages of 24V DC powered roller conveyors:
- Conveyor Systems: Roller Motors are widely used in conveyor systems for transporting products. They can be used in both straight and curved conveyor sections and can carry a wide range of products such as boxes, bags, and pallets.
- Material Handling: These rollers can be used in various material handling applications, such as sorting, loading, and unloading of goods.
- Packaging: Roller Motors are also widely used in packaging applications, such as in packaging lines where they are used to transport packaged goods.
- Automotive Industry: These rollers are also used in the automotive industry, where they are implemented in assembly lines to transport vehicle parts.
Roller Motor Performance
| Gear Ratio | Speed Range(m/s) | Speed Range(m/min) | Nominal Torque(Nm) | Starting Torque(Nm) | Holding Torque(Nm) |
|---|---|---|---|---|---|
| 9:1 | 1.95 | 117 | 0.47 | 1.20 | 0.36 |
| 12:1 | 1.48 | 88.8 | 0.64 | 1.56 | 0.48 |
| 16:1 | 1.11 | 66.6 | 0.84 | 1.98 | 0.64 |
| 18.1 | 0.97 | 58.2 | 0.94 | 2.21 | 0.72 |
| 24:1 | 0.74 | 44.5 | 1.25 | 2.95 | 0.96 |
| 36:1 | 0.50 | 30 | 1.85 | 4.40 | 1.44 |
| 48:1 | 0.37 | 22.2 | 2.47 | 5.90 | 1.92 |
| 54:1 | 0.33 | 19.8 | 2.77 | 6.63 | 2.12 |
| 64:1 | 0.28 | 17.0 | 3.30 | 7.95 | 2.56 |
| 96:1 | 0.18 | 10.8 | 4.88 | 11.75 | 3.84 |
RC20 Roller Control Card
The
Conveline RC 20 Roller control is simple control for the Roller Motor RM 50 It contains no logic (e g
Zero pressure accumulation ZPA) and requires external signals for operation.
To set the direction or rotation, start and breaking ramp and the speed in 15 increments, DIP switches
can be great used Digital Inputs and outputs serves as interface to a higher level control Signals allow
adjusting the direction of rotation and speed in seven different increments
Application Area:
- Control of roller motor RM 50 in applications without start stop operation
- Application with PLC but without fieldbus
Technical Specification:
| Rated Voltage | 24V DC |
|---|---|
| Voltage Range | 20-25V DC |
| Fuse | Present, Non-Replacable |
| Protection Classification | IP20 |
| Ambient temperature in operation | 0-45℃ |
| Power Supply | Fine-wired, 1.5mm2 |
| Input/Output (I/O) | Fine-wired, 0.08 - 0.5mm2 |
Features and Options:
- Speed setting (DIP switches 15x, Digital input 7x)
- Selection of direction of rotation (via. DIP switches or digital input)
- Error signal output
- Status display with LED
Why Choose Conveline
manufacturing Area
Manufacturing Capacity Yearly
Manufactured in India
manufacturer of Conveyor Rollers
Roller Range :
How To Order 24V DC Power Rollers
How To Order 24V DC Power Rollers
Please create a reference number with the following configurator.
Frequently Asked Questions
Frequently Asked Questions
1. What are the benefits of using 24V DC powered rollers in conveyor systems?
- They are energy efficient
- They are safe to use
- They are easy to install
- They are low maintenance
2. Can 24V DC powered rollers handle heavy loads?
Yes, 24V DC powered rollers can handle heavy loads, depending on the size and design of the roller.
3. Are 24V DC powered rollers expensive?
The cost of 24V DC powered rollers depends on the size, design, and application. However, they are generally affordable and offer good value for money.
4. Can 24V DC powered rollers be customized?
Yes, 24V DC powered rollers can be customized to meet specific requirements, such as size, load capacity, and speed.
We Export 24V DC Power Rollers Worldwide
We Export 24V DC Power Rollers Worldwide
Russia | USA | UAE | Australia | Malaysia | France | Kuwait | Saudi Arabia | Singapore | Switzerland | Qatar | South Korea | Bangladesh | Czech Republic | The Netherlands | Kazakhstan | Nigeria | Vietnam | Oman | Thailand | Mexico | Argentina | Brazil | Canada | India | Japan | Indonesia | New Zealand | Egypt | South Africa | Philippines | Turkey | Greece | Norway | Sweden | Portugal | Spain | Italy | Belgium | Poland | Ireland | Austria | Denmark | Finland | Israel | Iran | Iraq | Lebanon | Jordan | Syria | Libya | Algeria | Morocco | Sudan | Kenya | Uganda | Zimbabwe | Angola | Cambodia | Nepal | Sri Lanka | Myanmar | Afghanistan | Ethiopia | Ghana | Peru | Chile | Bolivia | Honduras | Guatemala | Ecuador | Paraguay | Uruguay | Serbia | Croatia | Bosnia and Herzegovina | Iceland | Luxembourg | Belarus | Ukraine | Lithuania | Latvia | Estonia | Georgia | Armenia | Azerbaijan | Yemen | Bahrain | Cyprus | Maldives | Brunei | Bhutan | Laos | Mauritius | Seychelles | Barbados | Jamaica | Trinidad and Tobago | Fiji | Solomon Islands | Micronesia | Vanuatu | Malta | Albania | Moldova | Slovenia | Macedonia | Montenegro | Kosovo | Suriname | Guyana | Belize | Nicaragua | El Salvador | Panama | Costa Rica | The Bahamas | Eswatini | Botswana | Namibia | Lesotho | Zambia | Malawi | Rwanda | Burundi | Djibouti | Eritrea | Somalia | Chad | Republic of the Congo | Democratic Republic of the Congo | Gabon | Equatorial Guinea | Guinea | Guinea-Bissau | The Gambia | Liberia | Sierra Leone | Togo | Benin | Burkina Faso | Ivory Coast | Senegal | Mali | Niger | Mauritania | Mozambique | Madagascar | Turkmenistan | Uzbekistan | Tajikistan | Kyrgyzstan | Palestine | East Timor | China | Pakistan | Hungary | Romania | Bulgaria | Slovakia | Venezuela | Colombia
